Increasing competitiveness during a recession?
„I’ve seen a 3D printer while working before, they’re slow and can’t use the usual raw materials. Let us talk about it later as the technology evolves a little more.”
Earlier statements – as the figure above shows – are out of date. Competitive technology is already at our disposal. We have already seen more from similar studies, but the implementation of the technology did not always meet the expectations. Yet what is the reason for this?
KNOWLEDGE OF CORRECT DESIGN FOR MANUFACTURING IS VERY IMPORTANT
Imagine trying to produce a thin L-shaped part by milling instead of sheet metal work, or by injection molding a 2 meter wide part.More cost-effective technology pairings can also be found. To create a given geometry, it is always worth to associate the most suitable technology with it. Ribbed / lattice structural geometries are best suited for 3D printing. The following graph provides guidance on when to cut or additively manufacture based on geometric properties.
In addition to geometry, there are other major factors involved in choosing the right technology. Before implementation, it helps a lot if you know for which applications you should use 3D printing technology.
FAST PAYBACK APPLICATIONS
Functional and assembly tests can be performed by printing sample models at each stage of product development. In addition to mechanical testing, these pieces are also suitable as a presentation tool and for commercial market research. The technology allows the design of sample and small series tools (bending, injection molding and vacuum forming) that can speed up the product development process while reducing its cost.
The technology is an ideal tool for making parts such as inserts, robot grippers, purpose-specific machine components, housings and gears. Implementing a digital spare parts storage strategy can save costs and time by reducing supply chain lead times, making it easier for maintainers to work on a daily basis.
Recent advances in technology have made it possible to produce competitive preforms, casting master samples, series and final products. However, this requires the integration and validation of the technology into the given value stream. The technology is suitable for the production of covers, ribs, prostheses, impellers, special drainage channels, structural parts, resistant taps and valves.
INCREASING COMPETITIVENESS AND EFFICIENCY
In a challenging period, we prioritize cost reduction and automation projects. Why do we deal with the introduction of previously unknown technologies?
– Lack of professionals, stuttering supply chains and working from home. These are the biggest constraints on business growth that 3D printing technology can bridge.
– It is becoming increasingly difficult to obtain aluminum castings. In many cases, these components can be replaced with printed components made of carbon fiber strengthened polycarbonate material, thereby also helping to diversify the supply chain.
– The platform, developed by Raise3D, supports working from home with remote monitoring and control. The system also allows you to manage tasks, so it is even suitable for coordinating projects and teams.
Our team strives to alleviate the difficulties caused by the lack of specialists with validated raw materials – and pre-defined machine settings – with on-site training and a maintenance contract.
GUIDELINES FOR THE INTRODUCTION
Value stream development is a complex and serious task. Buying a double-head closed printer increases efficiency, but that’s not enough to increase competitiveness.
The introduction of technology is a multi-step process that begins with learning about standards and technologies. After mastering the site-specific design approach, the first PILOT projects can be launched, followed by the selection of the 3D printing technology to be implemented. Validation and quality control processes, such as automatic leveling, and log file-based quality control should be established during implementation.
„Our team provides support and solutions for the implementation of tasks in the areas of product development and automation through the introduction of 3D printing technologies.”
Krisztián Nagy
CEO
3D. most Bt.
– BBM –